RFS Series Fixed-Type All-Servo Printing Integrated Line (FFG-A)
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  • RFS Series Fixed-Type All-Servo Printing Integrated Line (FFG-A)

RFS Series Fixed-Type All-Servo Printing Integrated Line (FFG-A)

Functions and Features:
⊙ Connected to the printing press, it performs printing, slotting, die-cutting, gluing, folding, collating, counting, stacking, packaging, and output.
⊙ Machine-wide networked control, computer-based order storage, and digital input.
⊙ Gluing Unit: Equipped with the latest-generation adhesive‑spraying system, it requires no setup and automatically tracks to apply adhesive precisely in a non‑contact manner, offering corrosion resistance, uniform coating, and spray‑type application.
⊙ Electrical components: All use top international brands (Siemens); the machine is equipped with a 9‑axis servo control system, and its servo drives are from another world‑class brand (Swiss ABB), ensuring stable performance. The machine can be custom‑designed and manufactured to process three‑layer and five‑layer corrugated cardboard ranging from 2 to 8 mm in thickness.
  • Commodity name: RFS Series Fixed-Type All-Servo Printing Integrated Line (FFG-A)

Classification:

  • DESCRIPTION
  • Functions and Features:

    ⊙ Connected to the printing press, it performs printing, slotting, die-cutting, gluing, folding, alignment, counting, stacking, packaging, and output.

    ⊙ Whole-machine networked control, computer-based order storage, and digital input.

    ⊙ Gluing Unit: Equipped with the latest-generation adhesive‑spraying system, it requires no setup and automatically tracks to apply adhesive precisely in a non‑contact manner. It offers corrosion resistance, uniform adhesive application, and spray‑type dispensing.

    ⊙ Electrical components: All use world‑class brands (Siemens); the machine is equipped with a 9‑axis servo control system, and its servo drives are from another leading international brand (Swiss ABB). With stable performance, the machine can be custom‑designed to meet specific requirements and is capable of producing 2–8 mm thick three‑ply and five‑ply corrugated cardboard.

    Technical specifications:

    Model number RFS618 RFS920 RFS924 RFS1224 RFS1228
    Maximum machine speed (stitches/min) 450 350 350 300 280
    Maximum paper feed size (L × W mm) 600×1800 900×2000 900×2400 1200×2400 1200×2800
    Minimum Paper Feed Height (mm) 200 300 300 350
    Minimum Folding Spacing (mm) 270 360 360 360
    Applicable cardboard E-AB rib

    *Product specifications and design improvements are subject to change without prior notice.

    Product Introduction

                                                                                                   

    Paper feed unit

    ⊙ Multi-servo, pressure-free front-edge paper feeding ensures zero damage to cardboard strength.
    ⊙ Multiple rows of brushes and blowers remove paper dust from the cardboard surface.
    ⊙ It can feed paper continuously or one sheet at a time, and is equipped with industrial air conditioning to ensure greater stability of the electrical servo system.

    Printing unit

    ⊙ Uses vacuum suction to convey cardboard.
    ⊙ The printing phase is adjusted via a servo motor, and the machine features quick plate mounting, rapid job changes, automatic cleaning, and automatic inking, making operation simpler and faster while enabling plate changes without stopping the press.
    ⊙ Each printing unit can be optionally equipped with a compact infrared drying system for automatic drying, enhancing print quality. (Optional)

    Line-pressing unit (optional)

    ⊙ Eight-axis fully computer-controlled crimping and forming unit, featuring a configuration of two large and two small dies, with full‑servo CNC one‑button machine setup to ensure consistent forming quality.
    ⊙ Equipped with automatic protection, automatic limit switching, and automatic reset functions, ensuring more precise and stable wire pressing.
    ⊙ Equipped with a quick‑release pre‑pressing and creasing wheel assembly, suitable for various regions and cardboard grades.

    Grooving unit

    ⊙ Dual-axis, dual-knife slotting; servo‑controlled phase and box height adjustment, with no limitations on box height, allowing for any size (optional).
    ⊙ The groove‑cutting tool holder features lateral positioning and is equipped with full‑servo, one‑button machine setup, delivering greater precision, enhanced stability, and faster operation.
    ⊙ The upper creasing roller is coated with high‑quality elastomer to prevent damage to the cardboard. Multi‑stage creasing ensures precise slotting.

    Die-cutting unit

    ⊙ Die-cutting unit rubber pad roller speed‑difference compensation device (independently driven rubber pad roller): Ensures that the linear speed of the rubber pad roller remains synchronized with the main machine’s speed, maintaining consistent die‑cut dimensions, with a compensation range of ±3 mm.
    ⊙ The unit is equipped with an independent servo drive, which prevents resonance during large‑area full‑sheet die‑cutting and thus avoids compromising print quality.

    Gluing Unit

    ⊙ Equipped with the latest-generation adhesive‑spraying system, it requires no setup and automatically tracks to apply adhesive precisely without contact.
    ⊙ The adhesive‑spraying system is environmentally friendly, eliminates concerns about glue leakage or overflow, minimizes waste, and offers easier maintenance and adjustment.

    Folding Pre-pressing Unit

    ⊙ The entire machine features a full‑vacuum suction system, ensuring more stable paper feeding.
    ⊙ Fully synchronized belt drive for enhanced precision.
    ⊙ Fully servo‑controlled multi‑channel forming wheels deliver higher precision and greater stability, ensuring superior forming performance.
    ⊙ The front conveyor belt of the folding unit is sandwiched between upper and lower belts, with the paper‑feed gap at the inlet being electrically adjustable; the gap between the upper and lower belts is automatically regulated.

    Counting Output Unit

    ⊙ Employs precision photoelectric switch technology for output.
    ⊙ Composed of five sets of servo motors, it delivers precise counting and accumulated output during operation.
    ⊙ Servo-controlled high-speed separating rods ensure accurate counting and sorting as required.

    Discharge unit

    ⊙ The height, orientation, and position of the upper and lower conveyor belts are automatically adjusted by a lifting mechanism, with the height varying according to the set number of sheets for each carton.
    ⊙ The rear stopper automatically adjusts forward and backward according to the cardboard specifications and is equipped with cushioning rubber pads to minimize impact on the carton edges during high-speed output, thereby preventing damage to the cartons.

    Power Electrical Unit

    ⊙ All electrical components are sourced from world‑class brands (Siemens), and the machine is equipped with a 9‑axis servo control system. The servo drives are also from a leading international brand (Swiss ABB), ensuring stable performance, and the equipment can be custom‑designed and manufactured to meet specific requirements.
    ⊙ This machine can process 2–8 mm three-ply and five-ply corrugated cardboard.

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